
Molded FRP grating
1. What’s It For?
Molded FRP (Fiberglass Reinforced Polymer) grating thrives where other materials fail. Think:
- Chemical plants (resistant to acids, solvents, and fumes)
- Offshore platforms (ignores saltwater corrosion)
- Food processing (no rust contaminating your chicken nuggets)
- Pedestrian walkways (slip-proof even in monsoon rains)
Real-World MVP Moment: A DuPont facility in Louisiana replaced 500 steel platforms with molded FRP. Result? Zero corrosion after 7 years and $200k saved on painting/repairs.
2. Specs That Speak Volumes
- Panel Sizes: Standard 1m x 2.4m (customizable up to 4m)
- Mesh Options: 38x38mm for heavy loads, 50x50mm for drainage
- Thickness: 25mm (light duty) to 50mm (truck-traffic ready)
- Load Capacity: Up to 1,500 lbs/ft² (proven in a Tesla factory robotics zone)
Fun Fact: Our gratings support 20x their weight – like a house cat bench-pressing a pickup truck.
3. What’s Inside?
A recipe tougher than your grandma’s fruitcake:
- Fiberglass: 65-75% by weight (the muscle)
- Resin: Vinylester for chemical zones, polyester for budget-friendly projects
- Additives: UV blockers (for sunny Miami rooftops), fire retardants (meeting ASTM E84 Class 1)
Secret Sauce: The closed-mold process bonds layers at 150°C – no weak spots, no mercy.
4. Why Engineers Love It
- Corrosion Resistance: Laughs at pH 2-12 environments (per ASTM D543 testing)
- Lightweight: 1/4 steel’s weight – a 2m panel weighs less than a golden retriever
- Non-Conductive: Perfect for substations (prevents shocking conversations)
- DIY-Friendly: Cut it with a wood saw, bolt it like LEGO blocks
Case Study: A Singapore metro station used our grating for cable trenches. Installation was 3x faster than concrete – and survived a coffee-flooded “espresso tsunami” from a broken café machine.
5. Choosing Your Champion
Ask these questions:
- Chemical Exposure? → Vinylester resin
- Foot or Forklift Traffic? → 40mm+ thickness
- Slip Concerns? → Grit-top surface (DIN 51130 R12 rating)
- Aesthetic Needs? → Custom colors (yes, even “millennial pink” for tech campuses)
Pro Tip: For boardwalks, pick 50x50mm mesh – it drains rainwater faster than kids flee broccoli.
6. Handle With (Common) Sense
- Don’t use steel tools → FRP shards are sneaky
- Do ventilate when cutting → resin dust hates lungs
- Avoid extreme heat → 150°C is its meltdown point (literally)
- Never ignore load charts → 1,500 lbs/ft² ≠ 1,500 lbs on one square inch
Oops Moment: A brewery once installed standard grating in a -25°C freezer. The resin cracked faster than a stand-up comic’s bad joke. Moral? Always specify low-temp formulations.
7. FAQs – No Jargon Allowed
Q: Is FRP cheaper than steel?
A: Upfront cost: 20% higher. Lifetime cost: 60% lower. Math doesn’t lie.
Q: Will it sag over time?
A: Our 10-year warranty says “nope.” A German car factory’s 15-year-old grating agrees.
Q: Can I paint it?
A: Yes, but why? The color’s molded in – fading requires decades of UV abuse.
Q: What about fire?
A: Self-extinguishing (UL 94 V-0 rating). It won’t fuel flames, unlike office gossip.
WeChat
Scan the QR Code with WeChat